01/16/2018
A lot of times, we get asked, "Is my old meter something you guys can fix?" Unfortunately, we can't give much more assurance than, "Most likely.", until we have seen it. What generally helps more is when we include stories of notable repairs we have made. The most notable was for a customer named Ed out of Canada. He found himself in a sticky situation with a very unique meter from his 1903 City and Suburban brand, D.B. (Dual Battery) Special Touring Phaeton model, Electric Horseless Carriage.
The carriage had a Weston 2-in-1 Volts and Amperes meter. We told Ed that we would take a look, and that if anybody could restore his meter to working order, we could. What we found when we got the meter was truly amazing. We had never seen this type of construction or crafting before and we haven't seen anything like it since.
First, we noticed how Weston had put two meters into one case, with a very unique hourglass-shaped viewing area. We noticed that there were three externa terminals, and just a few remaining remnants of wire leads coming out of a potted compound. We had found that these meter inputs were all leaking to ground. Next, we opened the meter, and got even more surprises!
These weren't two meters in one case. This was one meter with two mechanisms! The mechanisms shared common magnets! There were two large wooden sewing machine bobbins for the high voltage resistors! On the other side of the meter was a smaller wooden 3 Volt resistor bobbin, and a mystery piece of wood with a cork in it. We found out, after removing the cork, that there was a small coil of resistance wire tucked inside! It was the series resistor to calibrate the Ammeter! I should note that all of the internal pictures are from after we had performed all of the necessary work.
No, there was no blue shrink tubing in 1903. We had to re-wind the small 3 Volt bobbin, which involved dipping it it wax to maintain the windings. The small coil series resistor for the Ammeter, behind the cork, similarly had to be replaced. We had to remove the potting compound at the back of the meter, take apart the wiring terminals, and fabricate new insulators. Likewise, we sourced some MTW (Machine Tool Wire) and had it braided according to the Red=Volts, Green=Amperes, Red=Plus, White=Minus color scheme. Rhode Island Wiring were able to replicate this using the same "Early Lucas Herringbone" pattern. We also had to replace much of the original wire inside the meter. When we were done, the meter worked like new!
We were very curious during this process and we had some questions for Ed on the operation of the carriage. We thought it odd that the meter had three external contacts for Common, 300V, and 3V. However, this may have been a means of diagnosing the vehicle. Each battery cell is 2.2V, so with the proper procedure, the meter could be used to diagnose each individual 2.2V cell. We also found out that this carriage could charge and run on either 110VDC or 220VDC, selected by a knife switch under the front bench seat. Power was applied to the motors by an electric tram controller operated by a lever at the left of the driver.
Ed is still working on his carriage. We will provide more updates on Ed's carriage in another post.