10/15/2026
Prime towers are supposed to be boring. This one accidentally taught us something.
We were running a Cu29 test when we noticed something we were not actually testing for.
Bridging. With an all-metal filament.
Those silver lines in the photo are Cu29 hanging unsupported between two points.
For anyone outside 3D printing, bridging is when the printer extrudes material across an open gap with nothing underneath it. With normal polymer filament, you can tune for it.
With Cu29, we expected this to be much harder.
Cu29 is molten metal coming out of an FDM nozzle, with very low viscosity compared with a thermoplastic. We assumed getting clean unsupported spans would take some serious printer tuning.
Instead, our prime tower started doing it on its own.
It is not perfect, and we are not calling this a finished bridging specification yet. But seeing free-hanging Cu29 spans show up during an unrelated test was one of those “well, that’s interesting” moments.
Sometimes the best R&D results are the ones you weren’t looking for.
Now we get to see how far we can push it.