10/08/2026
Turning 12 billion industrial sensors into a single, actionable screen. Meet FactoryOS AI.
The Challenge:
Manufacturing leaders don't have a data problem; they have a clarity problem. Downtime costs millions, but the alerts and dashboards are too slow, too complex, and disconnected from the factory floor.
The Solution:
We rebuilt the industrial control room from the ground up. No more "one-offs." We built a design system with 248 components and 96 tokens that is built for glare, gloves, and gravity.
The Results after 18 months:
✅ €1.42M downtime cost avoided per quarter
✅ 38-second alert-to-work-order response (down from 6 min!)
✅ 91.4% Overall Equipment Effectiveness (OEE)
✅ +31 NPS among maintenance technicians
✅ 3 tap limit: Users can now reach their critical data in under 3 taps, regardless of the device.
From the control room to the pocket: Whether it's a 55-inch wall display, a desktop dashboard, or a mobile app designed for a gloved hand, we unified the experience for Plant Managers, Maintenance Leads, and Quality Engineers.
Design Philosophy: "Structure first. Beauty second. Both non-negotiable."
We are proud to share the full case study behind the AI-driven transformation that is quietly saving a bearing every week across 6 plants, 128 assets, and 1,240 sensors.
📝 Read the full case study here: [https://warisuiuxstudio.vercel.app/]
