22/10/2025
π Automation Success at Johnson's Workwear! π·ββοΈβοΈ
Join my page :
https://www.facebook.com/IETEngineers
After 3 years of manual operation, Iβm thrilled to share that Iβve fully automated the conveyor system at Johnson's Workwear β and the results are amazing!
π οΈ The previous Schneider Electric PLC had burned out, and the team was forced to operate everything manually using push buttons. This was not only inefficient but also physically tiring and time-consuming for the staff.
π I replaced the old system with a Siemens S7-1200 PLC and programmed it using TIA Portal for robust, reliable automation.
Hereβs what the upgrade includes:
πΉ 8 x SICK WL9-2P330 photoelectric sensors to detect fabric flow across key conveyor points
πΉ 1 x Inductive proximity sensor to detect bags when they arrive on top of the conveyor system
πΉ When a bag is detected, the PLC triggers a solenoid valve to open the bag
πΉ Fabric inside the bag drops onto the conveyor, activating the sensors one by one
πΉ The PLC processes these inputs to control the output motors with precision
πΉ After a timed delay, another solenoid valve closes the bag, allowing it to move to the next stage
This new setup has:
β
Increased throughput
β
Reduced manual labor
β
Improved safety and accuracy
β
Minimized downtime and error
This was an exciting challenge, and I'm proud to have brought this system back to life and running better than ever! πͺ
Letβs connect if youβre working on:
π§ Industrial automation upgrades
π Legacy system replacements
π₯« Automation in food processing, textiles, packaging, or logistics
π¬π§ Based in the UK and looking for engineers passionate about smart manufacturing