30/01/2020
I've got this very well known Astron RS-50A Power supply in for repair and upgrade, so far the tear down is going well but I'm shocked at the terrible build quality of these units!
So far I've found a few issues which need addressing first before any mods or upgrades take place! Output was soaring to 17v+ with very little output current, a few mA perhaps, even an LED bulb drained down the whole supply in seconds I suspected the crowbar circuit has failed as it should not allow the unit to operate at such a high voltage but it seems to be multiple issues.
The main capacitor has one thread destroyed you can see two different fixings used. Its not holding any charge so that will be replaced possibly upgraded to accommodate higher current output at the modification stage of this rebuild
The 2N5038 pass transistors seem fine and all within tolerance apart from really needing cleaned up of really dry thermal paste they are ok and tested fine. Even so I will replace them all for a prolong and problem free extended service life and keep these as spares
The board has some burn marks on pins 5-6 it looks as though it's been shorting on the cap due to not being tight or has had previous failure, first point of call here seeing as the voltage was through the roof was to replace the LM723CN chip to see if that would solve the issue, the chip which handles amongst other things voltage regulation is a very common chip and the circuitry here is simple. It has it's own filter cap which also will need to be checked, I see myself being able to repair this board, all traces seem fine there may just be component issues as opposed to a pcb failure as most commonly found on these units.
When all the new components arrive and are fitted I can check reference voltages around the board aswell as the chip to make sure its within its operating parameters Astron provide these openly and the manuals are very detailed in design and operation aswell as troubleshooting, I guess they envisaged many people repairing them?
once all that's done the total strip down and modifications will commence which is really the part I'm looking forward too
So far plans are improving output current at minimum to the RS70 spec which I believe quickly comparing notes and schematics is a few more pass transistors and another main filter cap to get 50 odd continuous amps, I plan on improving this to its fullest potential as I test sometimes quite large amplifiers.
A small lcd display to monitor voltage and amperage using an ebay special display and shunt, this wont be for total accuracy but more of a guideline to
I'll also be retrofitting voltage control, the PCB has a surface mount calibration wheel from factory to set it to the 13.8v it was intended to supply. So that it can supply current to 12v 14v 16v applications I'll be using a taper track 1W 5k AB Elektronik potentionmeter soldered onto the PCB in situe.
Ultimately I will be using this to switch/co -supply a pack of Yinglong LTO cells and my current bank of XS Power 14v AGM