30/03/2025
There haven’t been any updates in some time as I have been busy:
1. Getting a new workstation computer for 3D CAD,
2. Getting a new 3D modelling package and learning how to use it to design the enclosure,
3. Spending lots of time on coming up with an enclosure idea.
The thing you may be wondering is how can it take so long to come up with an enclosure?
Established companies can use a variety of manufacturing techniques such as extrusion and machining to create any design they can draft up on the computer. However, as a small start-up, we don’t have as many options to choose from when it comes to manufacturing techniques. It limits it to folded sheet metal. This limits what geometry and profiles you can have for the panels, and you cannot just design anything in your CAD package.
It is not all bad news as you can have some amazing designs with folded sheet, but you just need to spend some time to consider:
1. Design for manufacturability – will it be possible for a local fabricator to make this enclosure. It is not just about making it as a one off. It is about being able to replicate each enclosure. This is about having consistency, so you don’t have fitment issues.
2. Design for assembly – will the enclosure be easy to assemble? To make a product affordable, it has to be simple and fast to assembly as excessive build time means higher costs to offset the labour.
3. Aesthetics – it has to look good. The goal of the amplifier is to have an enclosure that you would be proud to display. Having a great sounding amplifier is one thing, but you also want it to look nice in your home.
The initial enclosure concept is done and now I am working out the finer detailers in the internal frame. I reckon everyone will love it and be very pleased with the outcome once I get it made!